The world leader in Large Format Polymer Additive Manufacturing (LFAM) solutions with more experience and capacity than any other company.

ITAR Registered & NIST 800-171 Compliant

PRODUCTS WE MAKE

AES tooling, molds and formwork

Tooling, Molds & Formwork

From 3D printed polymer tooling to more conventional metallic and foam tooling all done in-house, we are able to select the optimal material and process for your tooling project to meet cost and schedule needs.

 

AES mockup and prototyping services

Large Scale Mockups & Prototyping

Large and full-sized mockups and prototypes; static and functional. Commonly used for marketing visuals at trade shows, functional training modules, and design verification for form, fit & function.

 

 

3D printed thermoplastic composite parts

3D Printed Thermoplastic Composite Parts

Avoid tooling altogether and directly 3D print the end-use parts and structures you need for your project out of thermoplastic composite materials.

 

 

3D printed dunnage solutions

Custom Dunnage Solutions

Large awkward parts and assemblies can be difficult to store and transport around without custom dunnage. A 3D printed solution can be easier and faster to manufacture versus welded steel or aluminum.

Why Large Format 3D Printing?

Single printed parts up to 20′ (join multiple prints for larger projects).
Materials good up to 400F 100psi autoclave.
Most prints can be completed in 24 hours!
Near net prints within 1/4″ of nominal.
Reduced CNC processing times due to near net printing.

Up to 50% Faster

Up to 50% Cheaper

Durable Thermoplastic Composites

Some of the many organizations benefiting from LFAM technology

Strategic Partnership with Airtech Advanced Materials Group

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Airtech will provide extensive AM support, while AES commits to exclusive use of Airtech products, all of which will further materials development, market strategies and design practices.

Press Release

MARKETS WE SERVE

Aerospace & Defense

General Aviation

Space

Marine

Construction

Transportation

Energy